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Honeycomb Inclined Tube Packing
Our Honeycomb Inclined Tube Packing is a high-efficiency sedimentation medium specifically engineered for solid-liquid separation in municipal and industrial water/wastewater treatment systems. Developed based on the classic "shallow sedimentation" theory, this packing features a unique hexagonal honeycomb structure with a scientific 60° inclined design, which optimizes the sedimentation environment, accelerates particle separation, and significantly improves the efficiency of sedimentation tanks. Adopting premium corrosion-resistant materials and precision molding technology, it is widely applied in water purification, sewage sedimentation, sand removal, oil separation, and tailings concentration, helping enterprises reduce equipment footprint, lower civil engineering costs, and ensure stable compliance with global water treatment standards, including ISO 9001, ISO 14001, EU Urban Wastewater Treatment Directive (EU 2024/3019), and US EPA Effluent Guidelines.
Product Description
Our Honeycomb Inclined Tube Packing is a high-efficiency sedimentation medium specifically engineered for solid-liquid separation in municipal and industrial water/wastewater treatment systems. Developed based on the classic "shallow sedimentation" theory, this packing features a unique hexagonal honeycomb structure with a scientific 60° inclined design, which optimizes the sedimentation environment, accelerates particle separation, and significantly improves the efficiency of sedimentation tanks. Adopting premium corrosion-resistant materials and precision molding technology, it is widely applied in water purification, sewage sedimentation, sand removal, oil separation, and tailings concentration, helping enterprises reduce equipment footprint, lower civil engineering costs, and ensure stable compliance with global water treatment standards, including ISO 9001, ISO 14001, EU Urban Wastewater Treatment Directive (EU 2024/3019), and US EPA Effluent Guidelines.
Unlike traditional sedimentation fillers that suffer from low efficiency, large footprint, and uneven particle settlement, our Honeycomb Inclined Tube Packing divides the sedimentation tank into numerous shallow sedimentation units. Its hexagonal structure provides a large wetted perimeter and small hydraulic radius, maintaining a stable laminar flow state (Reynolds number Re < 2000) during operation and avoiding turbulence interference on particle settling. This innovative design shortens the particle settling distance, increases sedimentation efficiency by 3-5 times compared with traditional advection sedimentation tanks, and reduces the tank footprint by 50-70%. It effectively solves industry pain points such as low suspended solids (SS) removal rate, long retention time, and high civil construction investment, becoming an essential core component for efficient water treatment in global municipal and industrial fields.
Unlike traditional sedimentation fillers that suffer from low efficiency, large footprint, and uneven particle settlement, our Honeycomb Inclined Tube Packing divides the sedimentation tank into numerous shallow sedimentation units. Its hexagonal structure provides a large wetted perimeter and small hydraulic radius, maintaining a stable laminar flow state (Reynolds number Re < 2000) during operation and avoiding turbulence interference on particle settling. This innovative design shortens the particle settling distance, increases sedimentation efficiency by 3-5 times compared with traditional advection sedimentation tanks, and reduces the tank footprint by 50-70%. It effectively solves industry pain points such as low suspended solids (SS) removal rate, long retention time, and high civil construction investment, becoming an essential core component for efficient water treatment in global municipal and industrial fields.
Product Feature
Core Working Principle
The Honeycomb Inclined Tube Packing operates based on the "shallow sedimentation" theory, relying on its unique hexagonal structure and 60° inclined design to realize efficient solid-liquid separation, integrating seamlessly with various sedimentation tank systems:
1.Laminar Flow Environment Construction: The hexagonal honeycomb structure of the packing divides the sedimentation tank into a large number of independent shallow sedimentation units. This design maximizes the wetted perimeter and minimizes the hydraulic radius, ensuring that the water flow is in a stable laminar flow state, which effectively suppresses turbulence and avoids interference with the settling of suspended particles, creating an optimal environment for solid-liquid separation.
2.Efficient Particle Settling: When wastewater flows through the inclined tube packing from bottom to top, suspended particles in the water settle vertically under the action of gravity. The 60° inclined angle shortens the settling distance to 1/7 of that of traditional flat-flow sedimentation tanks, reducing the settling time by more than 50%. The hexagonal structure increases the sedimentation area per unit volume, with a specific surface area of 50-139 m²/m³ depending on the tube diameter, significantly improving the SS removal rate to ≥90%.
3.Sludge Discharge & Long-Term Stability: The inclined design of the tube allows the settled sludge to slide down along the inner wall of the tube under gravity, effectively avoiding sludge accumulation and clogging. The smooth inner wall of the packing further facilitates sludge discharge, reducing the frequency of manual cleaning and maintenance. The corrosion-resistant material ensures stable performance in acidic, alkaline, and high-salt water environments, maintaining long-term operational reliability and consistent sedimentation efficiency.
Key Product Advantages
1.Superior Sedimentation Efficiency: Based on the shallow sedimentation theory, the hexagonal honeycomb structure and 60° inclined angle accelerate particle settling, with SS removal rate ≥90%. The treatment capacity is 3-5 times that of traditional advection sedimentation tanks and 2-3 times that of accelerated clarifiers, significantly shortening the water retention time. When the tube length is 1 meter, the effective load is designed to be 3-5 tons/m²·h, and the flow velocity (v0) is controlled within 2.5-3.0 mm/s, ensuring excellent effluent quality.
2.Space-Saving & Cost-Reducing: The compact design reduces the footprint of the sedimentation tank by 50-70% compared with traditional equipment, greatly lowering civil engineering investment. It is especially suitable for old tank。
The Honeycomb Inclined Tube Packing operates based on the "shallow sedimentation" theory, relying on its unique hexagonal structure and 60° inclined design to realize efficient solid-liquid separation, integrating seamlessly with various sedimentation tank systems:
1.Laminar Flow Environment Construction: The hexagonal honeycomb structure of the packing divides the sedimentation tank into a large number of independent shallow sedimentation units. This design maximizes the wetted perimeter and minimizes the hydraulic radius, ensuring that the water flow is in a stable laminar flow state, which effectively suppresses turbulence and avoids interference with the settling of suspended particles, creating an optimal environment for solid-liquid separation.
2.Efficient Particle Settling: When wastewater flows through the inclined tube packing from bottom to top, suspended particles in the water settle vertically under the action of gravity. The 60° inclined angle shortens the settling distance to 1/7 of that of traditional flat-flow sedimentation tanks, reducing the settling time by more than 50%. The hexagonal structure increases the sedimentation area per unit volume, with a specific surface area of 50-139 m²/m³ depending on the tube diameter, significantly improving the SS removal rate to ≥90%.
3.Sludge Discharge & Long-Term Stability: The inclined design of the tube allows the settled sludge to slide down along the inner wall of the tube under gravity, effectively avoiding sludge accumulation and clogging. The smooth inner wall of the packing further facilitates sludge discharge, reducing the frequency of manual cleaning and maintenance. The corrosion-resistant material ensures stable performance in acidic, alkaline, and high-salt water environments, maintaining long-term operational reliability and consistent sedimentation efficiency.
Key Product Advantages
1.Superior Sedimentation Efficiency: Based on the shallow sedimentation theory, the hexagonal honeycomb structure and 60° inclined angle accelerate particle settling, with SS removal rate ≥90%. The treatment capacity is 3-5 times that of traditional advection sedimentation tanks and 2-3 times that of accelerated clarifiers, significantly shortening the water retention time. When the tube length is 1 meter, the effective load is designed to be 3-5 tons/m²·h, and the flow velocity (v0) is controlled within 2.5-3.0 mm/s, ensuring excellent effluent quality.
2.Space-Saving & Cost-Reducing: The compact design reduces the footprint of the sedimentation tank by 50-70% compared with traditional equipment, greatly lowering civil engineering investment. It is especially suitable for old tank。
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